I’ve got a 2009 EZGO RXV with a Danaher controller, and it’s just sitting there like a paperweight. It won’t budge an inch! I’m desperate for some solutions, thanks.
Response
I totally get it; I was in the same boat with my 2012.5 RXV. After a lot of trial and error, I found that swapping out the Danaher controller for a Navitas one was the game-changer.
Solutions that worked for users
| Solution | Users Who Found Success | Personal Experience | Estimated Cost (USD) | Time Needed (Minutes) |
|---|---|---|---|---|
| Replace the Controller | 2 | Swapped it for a Navitas controller | $300-$500 | 60-120 |
| Replace Accelerator Sensor | 1 | Changed the sensor, cart moved | $50-$100 | 30-60 |
Symptoms
- Cart refuses to move
- Motor emits a strange rumbling noise
- Controller displays cryptic fault codes
Possible Causes
- Malfunctioning controller
- Defective accelerator sensor
- Voltage inconsistencies
Solutions that Worked
1. Replace the Controller
What I Did:
Swapped out the old Danaher controller for a new Navitas controller.
Outcome:
The cart was back in action and even seemed to have a bit more pep.
Personal Experience:
After the swap, my cart felt like it had a new lease on life. It even seemed to go a bit faster.
Estimated Cost:
$300-$500
Time Needed:
60-120 minutes
Steps:
- Safety First: Disconnect the battery to prevent any electrical mishaps.
- Locate the Controller: Find the controller, usually located under the seat or the rear body.
- Unplug Wires: Carefully unplug all the wires connected to the old controller.
- Remove Old Controller: Unscrew and remove the old controller from its mounting.
- Install New Controller: Place the new Navitas controller in the same spot and screw it in.
- Reconnect Wires: Plug all the wires back into the new controller.
- Test: Reconnect the battery and give the cart a test run.
Expert Tip:
Before shelling out for a new controller, double-check other components like the brake and accelerator sensor. A diagnostic tool can be invaluable here. Also, make sure to take pictures of the wire connections before unplugging them; it will make reassembly much easier.
2. Replace Accelerator Sensor
What I Did:
Changed out the faulty accelerator sensor.
Outcome:
The cart was back on the move.
Personal Experience:
I was almost convinced it was a controller issue, but a new accelerator sensor was the real fix.
Estimated Cost:
$50-$100
Time Needed:
30-60 minutes
Steps:
- Disconnect Battery: Always start by disconnecting the battery.
- Locate the Sensor: The accelerator sensor is usually near the pedal assembly.
- Unplug Old Sensor: Unplug the sensor from its connector.
- Remove Old Sensor: Unscrew and remove the old sensor.
- Install New Sensor: Screw in the new sensor and plug it back into the connector.
- Test: Reconnect the battery and test the cart to ensure the issue is resolved.
Expert Tip:
Before replacing the sensor, try cleaning the connector with some electrical contact cleaner. Sometimes, a poor connection can mimic a faulty sensor. Also, some sensors need to be calibrated after installation, so check your cart’s manual for details.
Cart Models Where This Worked
- 2009 EZGO RXV with Danaher Controller
- 2012.5 RXV with Danaher Controller
- 2013 RXV with Curtis Controller
Handy Tips
- Photograph Connections: Before disconnecting any wires, take photos to help with reassembly.
- Check for Updates: Some controllers may require a firmware update. Check the manufacturer’s website for details.
- Use a Diagnostic Tool: These can help pinpoint issues without the need for guesswork.