My EZGO golf cart is jumpy when I start it


Every time I start my ezgo golf cart, it jumps forward like crazy. It’s not just annoying; it’s becoming a real safety concern. Has anyone else dealt with this kind of issue?


Response

Yes I had the same problem with my EZGO. It turned out the ITS was all messed up. After a thorough cleaning and drying, it was was resolved.


Solutions that Worked for Users:

SolutionUsers Who Found SuccessApprox. Cost (USD)Approx. Time Needed (Minutes)
Rewiring with New Cables1$50 – $10060 – 120
Adjusting the Alltrax Controller Settings1$0 – $5030 – 60
Replacing the Secondary Clutch Spring1$20 – $24045 – 90

Symptoms:

  • Sudden, jerky movements when starting the golf cart.
  • Difficulty in achieving smooth acceleration.
  • The issue may be present in both forward and reverse modes.

Possible Causes:

  • Electrical issues like outdated or damaged wiring.
  • Incorrect controller settings leading to power surges.
  • Mechanical wear, particularly in clutch components.
  • Moisture or debris in the ITS.

Solutions with steps:

  1. Rewiring with New Cables
    • What I Did: Upgraded all old wiring to new, higher gauge cables.
    • Outcome: Completely eliminated the jerky start issue.
    • Personal Experience: The cart now starts and runs smoothly, no more jerks.
    • Detailed Steps:
      1. Carefully remove all old wiring, taking note of the connections.
      2. Install new 2 gauge cables, ensuring tight and secure connections at each end.
      3. Double-check all connections for accuracy.
      4. Test the cart extensively to ensure smooth operation.
    • Expert Tip: Use quality, durable cables and ensure they are routed away from moving parts to prevent wear.
    • Handy Tip: Label each connection as you go for easier troubleshooting in the future.
  2. Adjusting the Alltrax Controller Settings
    • What I Did: Modified the “Throttle Rate” setting for a gentler start.
    • Outcome: Significantly smoother starts and acceleration.
    • Personal Experience: This adjustment made controlling the cart much easier.
    • Detailed Steps:
      1. Access the Alltrax controller interface, either manually or via software.
      2. Carefully adjust the “Throttle Rate” setting to a lower percentage (around 17%).
      3. Conduct multiple tests, adjusting as necessary for the smoothest acceleration.
      4. Securely close any access panels after adjustments.
    • Expert Tip: Keep a record of original settings for reference.
    • Handy Tip: Gradual adjustments are key – drastic changes can lead to other issues.
  3. Replacing the Secondary Clutch Spring
    • What I Did: Swapped out a broken spring in the secondary clutch.
    • Outcome: Smooth take-off and improved overall performance.
    • Personal Experience: The cart now accelerates smoothly without jerking.
    • Detailed Steps:
      1. Locate the secondary clutch and carefully dismantle it to access the spring.
      2. Compare the old spring with the new one to ensure compatibility.
      3. Install the new spring, paying attention to its positioning and tension.
      4. Reassemble the clutch and test the cart on various terrains.
    • Expert Tip: Regularly inspect the clutch for wear and tear.
    • Handy Tip: Consider upgrading to a higher quality spring for longer-lasting results.

Safety info

  • Battery Health: Regularly check your battery voltage and health. A weak battery can sometimes contribute to jerky starts.
  • Motor Brushes: Inspect the motor brushes for wear. Worn brushes can cause inconsistent power delivery, leading to jerky starts.

Ernie

Ernie loves documenting interesting facts about golf.

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