I have a 2005 EZGO gas golf cart that’s been a reliable companion for years. But recently, it’s been acting up. It starts just fine when it’s cold, but as soon as it gets hot, it’s a no-go. Has anyone else had this problem?
Response
Hey there, I totally get your frustration. I had the same issue with my 2005 EZGO. I was pulling my hair out until I adjusted the valve clearance to .004. It’s been smooth sailing since then.
Solutions that worked for users
| Solution | Users Who Found Success | Personal Experience | Estimated Cost (USD) | Time Needed (Minutes) |
|---|---|---|---|---|
| Valve Clearance Adjustment | Multiple | Adjusted valve clearance to .004 | $0 | 15-30 |
| Battery and Terminal Cleaning | 1 | Cleaned battery posts and terminals | $0 | 15-20 |
Symptoms
- Golf cart struggles to start when hot
- Engine cranks but doesn’t start
- Engine starts but lacks power or stalls
Possible Causes
- Incorrect valve clearance
- Carburetor issues
- Corroded battery terminals
- Ignition coil problems
Solutions that Worked
1. Valve Clearance Adjustment
What I Did:
Adjusted the valve clearance to .004 as per manufacturer’s specifications.
Outcome:
The golf cart started without any issues, even when hot.
Personal Experience:
After adjusting the valve clearance, the cart started up like a charm. No more hard starts or stalling!
Estimated Cost:
$0
Time Needed:
15-30 minutes
Steps:
- Safety First: Turn off the engine and let it cool down. Always wear gloves and eye protection.
- Locate the Valve Cover: Find the valve cover on your golf cart’s engine, usually located on the side of the engine block.
- Remove the Valve Cover: Use a socket wrench to remove the bolts securing the valve cover.
- Expose the Valves: Carefully lift the valve cover to expose the valves.
- Measure Clearance: Use a feeler gauge to measure the valve clearance.
- Adjust the Clearance: If the clearance is not .004, use a wrench and a screwdriver to adjust the valve tappets.
- Double-Check: Measure the clearance again to make sure it’s at .004.
- Replace the Valve Cover: Put the valve cover back and secure it with the bolts.
- Test the Cart: Start the engine to make sure the issue is resolved.
Expert Tip:
Always double-check your work. Incorrect valve clearance can lead to poor engine performance and even damage.
Handy Tip:
If you’re not comfortable doing this yourself, it’s always a good idea to take your cart to a professional.
2. Battery and Terminal Cleaning
What I Did:
Cleaned all the battery posts and terminals and applied anti-corrode paste.
Outcome:
The golf cart started without any issues.
Personal Experience:
After cleaning the battery terminals, the cart’s electrical system seemed more stable, and it started without any hiccups.
Estimated Cost:
$0
Time Needed:
15-20 minutes
Steps:
- Safety First: Turn off the golf cart and disconnect the battery. Wear gloves and eye protection.
- Inspect the Battery: Look for signs of corrosion or loose connections.
- Clean the Posts: Use a wire brush to scrub away any corrosion on the battery posts.
- Clean the Terminals: Also use the wire brush to clean the inside of the terminal clamps.
- Apply Anti-Corrode Paste: Apply a layer of anti-corrode paste to the battery posts.
- Reconnect the Battery: Place the terminal clamps back onto the battery posts.
- Tighten the Clamps: Use a wrench to tighten the terminal clamps securely.
- Test the Cart: Turn on the golf cart to make sure it starts properly.
Expert Tip:
Regular cleaning and maintenance of battery terminals can prevent electrical issues and improve the cart’s performance.
Handy Tip:
If you’re still experiencing issues after cleaning the battery, consider testing the battery’s voltage or replacing it altogether.
Golf Cart Models Where This Worked
- 2005 EZGO Gas Golf Cart
- 2004 EZGO Gas Golf Cart
Uncommon Info
- Ignition Coil: Sometimes, a faulty ignition coil can cause starting issues. If you’ve tried the above solutions and are still facing problems, consider checking the ignition coil.
- Fuel Filter: A clogged fuel filter can also cause starting issues. Make sure to check and replace it if necessary.