How to Fix Cracked/Broken Callaway Epic Flash Driver (STEPS)

Can You Play With A Cracked Callaway Epic Flash Driver?

You cannot play golf with a Callaway Epic Flash driver that has a large crack. However you may be able to play with a hairline crack.

Your Callaway Epic flash driver is designed to translate the energy of your swing into the impact that will lend your golf ball both swing and distance.

When you swing with a cracked driver, the cracks on the driver’s surface will flex and absorb most of the energy you want going into the hit. It will also affect the center of gravity, culminating in an affected swing and a misdirected hit.


Why Is My Callaway Epic Flash Golf Driver Cracking?

Your Callaway Epic Flash golf driver may be cracking due to hitting the golf club against the ground or exposing the golf club to moisture.


Causes of Cracking:

  • Improper use such as hitting the floor, knee or tee while putting
  • Impact to the driver by hitting, falling and so on
  • Overexposure to harsh sun and/or moisture
  • Hitting the golf ball from the driver’s heel
  • Normal wear and tear due to use


Can You Fix A Cracked Callaway Epic Flash Driver?

A cracked Callaway Epic Flash driver cannot be fixed or repaired. However, the cracked area can be replaced in some cases.

Callaway protects all cracks with ‘proper use’ under a two-year warranty. In certain cases, cracks like a cracked driver face are also covered under an extended warranty.

However, replacing the driver parts without a warranty may be a costly affair, costing you around $200 for a single part replacement. Thankfully, most replacements can be undertaken as a weekend DIY project!


Broken Callaway Epic Flash Driver


How To Fix A Cracked Callaway Epic Flash Golf Driver?

If your driver is still protected under warranty, contact the manufacturer for replacement of any cracked part on your driver. If not, you can easily replace the broken part of your driver with some handy tools.

The Callaway Epic Flash is aerodynamically designed and adjusted to give you a faster than ever spin and direction.

Nevertheless, if your driver cannot be covered under warranty and free replacement, it is worth giving self-repair a try since it is easy and it will help you save hundreds of dollars if done right.


Tools Needed:

  • Vice
  • Propane fueled blow torch
  • Screw wrench & screwdrivers
  • Shaft epoxy
  • Steel wool for finishing
  • Tape to stabilize the shaft



It is best to contact Callaway for a replacement before trying any DIY project on your golf driver even beyond the warranty period since attempting self-repair deems any free replacement null and void.


How to Fix a Cracked Callaway Epic Flash Driver Head?

A crack on the driver’s head is impossible to repair but can be easily replaced.

A crack on your driver’s head may be the result of the following causes:

  • Improper use: hitting off-face, hitting the ground while putting or hitting anything other than the ball
  • Injury to the golf driver
  • Wear and tear of the titanium face
  • Soaking the driver’s head in dirty solvent for too long

The Callaway Epic Flash golf driver head is made of a titanium carbon body. The driver head is fitted over an adjustable OptiFit hosel that can be detached from the head.


How to fix:

  1. Loosen the screw holding the OptiFit hosel in place and slowly unscrew the driver head from the shaft.
  2. Buy a new driver head that would cost you $15-$30.
  3. Adjust the shaft as per your convenience and slide the driver head in place
  4. Tighten the screw till you hear a click to secure the head in place.


Why Does My Callaway Epic Flash Driver Head Break Off?

The most common reason your driver’s head breaks off is that the joint between the driver’s head and the shaft is lost.


Causes for the driver’s head to break off:

  • Loose epoxy at the hosel of the driver.
  • Loose adjustment screws.
  • Propagation of a crack in the hosel
  • Breaking of the shaft at the tip


How it can affect your swing?

Playing with a loose driver head is beyond uncomfortable as it can severely impact performance. The spin will get impacted, resulting in a shorter putt distance, slower speed and more missed holes.


What can you do to prevent it?

  • Pay immediate attention to any crack developed and fix it.
  • Check for loose adjustment screws and loose hosel.
  • Handle your driver with care to avoid unwanted injuries.


How to fix a driver’s head that breaks off?

  • If the driver’s head breaks off due to loose epoxy or adjustment screws, you can take it to a club repair technician for glue or screw replacement and get a new head fitted.
  • If the break is due to a crack propagation or broken shaft, you’d either have to get your driver replaced or go in for a new driver.


How to Fix a Callaway Epic Flash Driver Face That Is Cracking?

A cracked driver face is best to be replaced with a new driver head or a new golf driver altogether.


Causes of crack on the driver’s face:

  • Due to normal use: Often, the titanium metal gets work-hardened with use and results in a hairline crack on the driver’s face
  • Due to hitting anything other than a golf ball
  • Manufacturer defect


The Callaway Epic driver head is made up of a carbon titanium face to enhance the impact force, leading to better performance.

Though the driver is highly forgiving, the most common causes of a cracked driver head are more than a few off-center hits or hitting the heel instead of the center of the face.


When to Replace?

If your driver’s face has become dented, flat or concave, it indicates future cracking. It’s best to replace the driver head before further use.


How to Fix a Cracked Driver Face?

  1. Contact the Callaway service center for a replacement under warranty. Callaway also replaces driver face damage despite proper use.
  2. You can also replace the driver head at home using the method and tools listed above.


How to Fix a Small Hairline Crack in Golf Driver?

A small hairline crack is generally considered a part of normal wear and tear. The golf rules even allow players to play tournaments with a hairline crack.


Causes of hairline crack:

  • Hitting off-center
  • Missed hit
  • Hitting a rock or tee with the face
  • Fast swing or a hard swing


Troubleshooting advice:

  • A hairline crack can form on any part of your golf driver.
  • If a crack forms on the driver’s face or at the tip of the shaft, it is considered a part of normal wear and is often replaceable under warranty.
  • If the crack forms on the body of the driver head or the center of the shaft, the part needs to be replaced and will cost you anywhere between $30 and $150.
  • Alternatively, you can stop the hairline crack from propagating by applying a thin coat of epoxy.


How to Fix Hairline Crack on Callaway Epic Flash Driver:

  1. Mix two parts of shaft epoxy on a cardboard surface using a stick.
  2. Take a thin paintbrush and gently apply a coat of freshly mixed epoxy over the hairline crack.
  3. Use a solvent, like acetone, to wipe the excess epoxy.
  4. Let it dry for 24-48 hours.


Can You Fix a Broken Shaft on a Callaway Epic Flash Driver?

Since the Callaway Epic Flash Driver shaft has a graphite body, it has to be replaced once broken.

The Callaway Epic Flash driver comes with a graphite shaft attached to the driver’s head with adjustment screws and a removable OptiFit hosel.


The major causes of breaking of the shaft are as follows:

  • Injury to the golf driver
  • Hitting with the heel of the driver’s face
  • High impact strength
  • Off-center putting


How To Fix A Broken Callaway Epic Flash Driver Shaft?

You can fix a broken driver shaft by simply replacing it with a shaft of your choice.

The Callaway Epic Flash comes with a detachable driver head as well as an OptiFit hosel, which makes it easier to replace the shaft.

If the shaft breaks at the tips, such injury is covered under a free replacement warranty.

Replacing the shaft with a club repair technician can cost you a minimum of $60.


Why Is My Callaway Epic Flash Driver Head Making A Rattling Noise?

The rattling noise can be caused by a variety of factors, most of which are easy to take care of.


Causes of rattling noise:

  • Loose dried glue
  • Loose adjustment screws
  • Broken screw rubber
  • Loose weights
  • Loose shaft adapter
  • Cracked driver head


How it can affect your swing?

Loose weights, screws or shaft adapters can seriously hamper your performance by giving misdirected hits and a low swing impact. The rattling noise can also unpleasantly affect the performance.


How to Fix the Rattling Noise on Your Golf Driver?

  • Check for any loose screws, adjustable weights or any loose adjustments on the OptiFit hosel.
  • Tighten all screws till you hear a pop.
  • If the rattling continues, check for any cracks on the surface.
  • A cracked golf driver head needs to be replaced.
  • If there is no crack present and if the rattling continues without any specific impact on performance, it is usually a case of a loose epoxy bit.
    • In this case, place the driver’s head in warm water for a few minutes. The driver’s head is usually lined with rat glue. Subjecting it to direct and moderate heat will help melt this glue and trap the broken bit.
    • Remove the head from warm water and let the glue reset for 12 hours.


How to Replace a Callaway Epic Flash Driver Shaft?

You can easily replace the Callaway Epic Flash Driver shaft using a few tools and easy steps.


Tools needed:

  • Vice
  • Screwdrivers and screw wrench
  • Putty knife
  • Sandpaper
  • Tape
  • Saw


How to Remove Shaft:

  1. Take a screwdriver to unscrew the screws at the OptiFit hosel.
  2. Once the driver’s head comes loose, keep the holding screws and driver’s head aside.
  3. Unscrew and slide the OptiFit hosel from the old shaft.


How to Replace Shaft:

  1. Take a new graphite shaft.
  2. Scrape the paint from the tip of the shaft to allow the glue to stick better.
  3. Measure the length and saw the shaft up to the optimum length.

Since graphite is brittle, ensure you put at least three layers of tape above and below the saw line before cutting.

  1. Once done, taper the tip and polish with sandpaper.
  2. Fix the driver’s head to a vice and align the adjusted shaft onto the driver head.
  3. Slide the OptiFit hosel back in place while holding the shaft firm and screw the adjustment nuts back on.
  4. Tighten with a screw wrench till you hear a pop sound.


Ernie loves documenting interesting facts about golf.

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