Hey everyone, I’ve been dealing with this annoying issue where my golf cart’s exhaust keeps coming off. It’s driving me crazy! Has anyone else faced this issue?
Response
Yes I found a few solutions that worked for me and others. Using lock washers to keep the exhaust secure solved my issue.
Solutions that worked for uses
| Solution | Users Who Found Success | Personal Experience | Estimated Cost (USD) | Time Needed (Minutes) |
|---|---|---|---|---|
| Use Lock Washers | Multiple | Added lock washers and it worked | $5 | 10-15 |
| Double Nutting with Grade 8 Bolts | One | Used Grade 8 bolts and it worked | $10 | 20-30 |
| Wire Locking | Two | Wirelocked the studs | $0 | 15-20 |
Symptoms
- Exhaust comes off randomly
- Loud noise from the exhaust area
- Loss of engine efficiency
Possible Causes
- Vibration from the engine
- Loose or damaged bolts
- Corrosion or rust
Solutions that Worked
1. Use Lock Washers
- What I Did: Added lock washers to the existing bolts.
- Outcome: The exhaust stopped coming off.
- Personal Experience: After adding lock washers, the issue was resolved.
- Estimated Cost: $5
- Time Needed: 10-15 minutes
Steps:
- Purchase high-quality lock washers that can withstand heat and vibration.
- Remove the existing bolts from the exhaust.
- Place the lock washers and then reattach the bolts.
Expert Tip: Always go for high-quality lock washers that can withstand the heat and vibration of the exhaust system.
2. Double Nutting with Grade 8 Bolts
- What I Did: Used Grade 8 bolts and applied the double nutting technique.
- Outcome: The exhaust stayed in place.
- Personal Experience: I used Grade 8 bolts from Home Depot and haven’t had an issue since.
- Estimated Cost: $10
- Time Needed: 20-30 minutes
Steps:
- Purchase Grade 8 bolts that match the size of the existing bolts.
- Remove the old bolts.
- Insert the new Grade 8 bolts and apply double nutting.
Expert Tip: Grade 8 bolts are known for their high tensile strength, making them ideal for exhaust systems.
3. Wire Locking
- What I Did: Had the studs wirelocked at a shop.
- Outcome: The exhaust hasn’t moved since.
- Personal Experience: After wirelocking, the exhaust stayed in place.
- Estimated Cost: $0
- Time Needed: 15-20 minutes
Steps:
- Take your golf cart to a shop that offers wire locking services.
- Have the studs wirelocked.
Expert Tip: Wire locking can be effective but is often considered overkill unless you’re dealing with high-performance applications.
Golf Cart Models Where This Worked
- Club Car Precedent (2015)
- EZGO TXT (2017)
- Yamaha Drive (2018)
I hope this helps anyone facing the same issue. Feel free to share your experiences and solutions as well!