I’m at my wit’s end with my Yamaha G1 golf cart. It just won’t start, and there’s no spark at all. I’ve tried a few things, but nothing seems to work. Can anyone out there help me figure this out?
Response
I did have a similar issue with my G1. Turned out to be the ignition coil. Try replacing the coil and it should fix this.
Solutions that Worked for Users
| Solution | Users Who Found Success | Approx. Cost (USD) | Approx. Time Needed (Minutes) |
|---|---|---|---|
| Ignition Coil Replacement | 1 | $30 – $60 | 30 – 60 |
| Fuel System Overhaul | 1 | $50 – $100 | 60 – 120 |
| Electrical Wiring Redo | 1 | $20 – $40 | 60 – 90 |
Symptoms
- Golf cart refuses to start.
- Complete absence of spark during ignition attempts.
Possible Causes
- Malfunctioning ignition coil.
- Incompatible or faulty fuel system components.
- Poorly executed or damaged electrical wiring.
Detailed Solutions and Steps
1. Ignition Coil Replacement
What I Did: Swapped out the old, faulty ignition coil for a new one.
Outcome: The golf cart sparked to life immediately.
Personal Experience: The ignition coil was the key. Once replaced, the issue was resolved.
Estimated Cost: $30 – $60
Time Needed: 30 – 60 minutes
Detailed Steps:
- Locate the Ignition Coil: Find the ignition coil, usually near the engine.
- Safety First: Disconnect the battery to prevent any electrical accidents.
- Remove the Old Coil: Unbolt the old coil, taking note of how it’s connected.
- Install the New Coil: Place the new coil in the same position and reconnect the wires as they were.
- Reconnect the Battery: Once everything is secure, reconnect the battery.
- Test: Start the cart to check for a spark.
Expert Tip: Use dielectric grease on the coil’s connections to prevent corrosion and ensure a strong connection.
2. Fuel System Overhaul
What I Did: Replaced a non-standard fuel pump with a model-specific one.
Outcome: The fuel system’s efficiency was restored, aiding in solving the starting issue.
Personal Experience: The wrong fuel pump was a major part of the problem. Getting the right one was crucial.
Estimated Cost: $50 – $100
Time Needed: 60 – 120 minutes
Detailed Steps:
- Identify the Current Fuel Pump: Check what type of fuel pump is installed.
- Get the Right Pump: Purchase a fuel pump that’s designed for your specific golf cart model.
- Remove the Old Pump: Carefully remove the existing pump, noting how it’s connected.
- Install the New Pump: Fit the new pump in place, ensuring all hoses and connections are secure.
- Test the System: Start the cart to check if the fuel system is working properly.
Expert Tip: Always check for any leaks in the fuel line after installation to ensure safety and efficiency.
3. Electrical Wiring Redo
What I Did: Completely overhauled the messy and faulty electrical wiring.
Outcome: The electrical system was revitalized, resolving the no spark issue.
Personal Experience: Redoing the wiring was tedious but necessary for the cart’s functionality.
Estimated Cost: $20 – $40
Time Needed: 60 – 90 minutes
Detailed Steps:
- Inspect the Wiring: Thoroughly examine the existing wiring for any obvious faults.
- Remove Damaged Wires: Carefully remove any old or damaged wires.
- Rewire: Follow the golf cart’s wiring diagram to install new wires correctly.
- Secure Connections: Ensure all connections are tight and secure.
- Test: Start the cart to check if the electrical system is functioning properly.
Expert Tip: Use cable ties or electrical tape to neatly organize the wires, preventing future issues due to disorganization or loose connections.
Golf Cart Models Where This Worked
- Yamaha G1 Gas (Various Years)