My golf cart makes a rattling noise when I take my foot off the accelerator

Recently, I’ve been dealing with a frustrating issue with my golf cart. Every time I take my foot off the accelerator, there’s this annoying rattling noise coming from the back. I’m really hoping someone here has dealt with this and can offer some advice!

Response

I had the same noise on my Yamaha G22. After adjusting the axle nuts, the rattling noise went away.

Solutions that worked for users

SolutionUsers Who Found SuccessApprox. Cost (USD)Approx. Time Needed (Minutes)
Torquing Axle Nuts1$0 (if you have the tools)30
Changing Input Shaft Bearings1$50 – $10060 – 120
Replacing Commutator Bearing and Grommet1$30 – $6060 – 120

Symptoms

  • Rattling noise from the back when foot is taken off the accelerator
  • Noise may vary in intensity

Possible Causes

  • Worn motor couplers
  • Loose axle nuts
  • Bad bearings in the motor or input shaft

Solutions that Worked

1. Torquing Axle Nuts

What I Did: Checked and torqued the axle nuts to the manufacturer’s specifications.

Outcome: The rattling noise stopped.

Personal Experience: After tightening the axle nuts to 75ft pounds, the annoying sound was gone.

Estimated Cost: $0 (if you have the tools)

Time Needed: 30 minutes

Steps:

  1. Locate the axle nuts on your golf cart.
  2. Use a torque wrench to tighten the nuts to 75ft pounds. Expert Tip: Regularly check the torque on your axle nuts, as they can loosen over time and cause rattling noises.

2. Changing Input Shaft Bearings

What I Did: Replaced the worn input shaft bearings.

Outcome: The grinding noise when letting off the pedal was resolved.

Personal Experience: Changing these bearings was a bit of a project, but it fixed the issue.

Estimated Cost: $50 – $100

Time Needed: 60 – 120 minutes

Steps:

  1. Remove the input shaft from the golf cart.
  2. Replace the old bearings with new ones. Expert Tip: If you’re not comfortable with mechanical work, consider getting a professional to do this job.

3. Replacing Commutator Bearing and Grommet

What I Did: Replaced the commutator bearing and a worn grommet in the spline.

Outcome: The grinding noise disappeared.

Personal Experience: Finding the right grommet was tricky, but replacing it along with the bearing solved the problem.

Estimated Cost: $30 – $60

Time Needed: 60 – 120 minutes

Steps:

  1. Remove the motor to access the commutator bearing.
  2. Replace the bearing and the grommet.

Expert Tip: While you’re at it, inspect and possibly replace the brushes and polish the commutator.

 

Golf cart models where this worked

  • 2002 36 volt EZ-GO TXT
  • 2003 EZGO TXT 36v
  • 2008 Yamaha Golf Cart (48V)
  • 1999 EZ-GO Electric
  • 2012 Yamaha G29 48v
  • 2009 Yamaha G29

Ernie

Ernie loves documenting interesting facts about golf.

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