My Club Car golf cart carburetor is leaking gas!

I own a 2006 Club Car Precedent golf cart where the carburetor is leaking gas like crazy and I’m stumped. Anyone else faced this issue?

Response

I had the same problem with my Club Car. After a lot of trial and error, I found that using compressed air to clear the inlet path after removing the float and needle did the trick.

Solutions that worked for users

Solution	Users Who Found Success	Personal Experience	Estimated Cost (USD)	Time Needed (Minutes)
Check for Stuck Float	2	Used compressed air to clear the inlet path after removing the float and needle.	$0	10-15
Check Needle and Seat	Not specified	Cleaned the needle and seat and checked for a plugged vent.	$0	10-15
Check for Missing Hose	Not specified	Found a missing hose in the carburetor schematic and reattached it.	$0	5-10
Check the Overflow Tube	Not specified	Checked if a fuel filter was in place before the fuel pump.	$0	5-10
Adjust the Pilot Jet Screw	Not specified	Tightened the pilot jet screw and the cart ran fine.	$0	5-10

Symptoms

• Carburetor leaking gas
• Gas smell around the golf cart
• Poor engine performance

Possible Causes

• Stuck float
• Leaky needle and seat
• Missing hose
• Overflow issues
• Incorrectly adjusted pilot jet screw

Solutions that Worked

1. Check for Stuck Float

• What I Did: Used compressed air to clear the inlet path after removing the float and needle.
• Outcome: The carburetor stopped leaking gas.
• Personal Experience: After removing the float and needle, I used compressed air to clear any obstructions. The leak stopped after that.
• Estimated Cost: $0
• Time Needed: 10-15 minutesSteps:
  1. Turn off the golf cart and disconnect the battery.
  2. Locate the carburetor.
  3. Dismantle the carburetor using appropriate tools.
  4. Remove the float and needle carefully.
  5. Use compressed air to clear the inlet path.
  6. Reassemble the carburetor.
  7. Reconnect the battery and start the golf cart to test.
  Expert Tip: Compressed air can be a quick fix to remove any obstructions causing the float to stick. Make sure to wear safety goggles when using compressed air.

2. Check Needle and Seat

• What I Did: Cleaned the needle and seat and checked for a plugged vent.
• Outcome: The carburetor stopped leaking gas.
• Personal Experience: I took apart the carburetor and cleaned the needle and seat. I also checked for a plugged vent.
• Estimated Cost: $0
• Time Needed: 10-15 minutesSteps:
  1. Turn off the golf cart and disconnect the battery.
  2. Locate the carburetor.
  3. Remove the carburetor bowl.
  4. Clean the needle and seat using carburetor cleaner.
  5. Check for a plugged vent and clear it if necessary.
  6. Reassemble the carburetor.
  7. Reconnect the battery and start the golf cart to test.
  Expert Tip: Always ensure that the vent is not plugged and the needle and seat are clean to prevent leaks. Use carburetor cleaner for best results.

3. Check for Missing Hose

• What I Did: Found a missing hose in the carburetor schematic and reattached it.
• Outcome: The carburetor stopped leaking gas.
• Personal Experience: I noticed that a hose was missing from the carburetor. After reattaching it, the leak stopped.
• Estimated Cost: $0
• Time Needed: 5-10 minutesSteps:
  1. Turn off the golf cart and disconnect the battery.
  2. Locate the carburetor.
  3. Check the carburetor schematic for any missing hoses.
  4. Reattach the missing hose securely.
  5. Reconnect the battery and start the golf cart to test.
  Expert Tip: Always double-check the carburetor hoses when installing a new one. A missing hose can lead to fuel leaks. Use hose clamps for a secure fit.

Golf Cart Models Where This Worked

• 2003 Club Car DS
• 2006 Club Car Precedent with 350 engine
• 1994 Club Car Villager 8
• 1996 Club Car with a FE290 engine
• 1988 Club Car with a KD82 engine

Safety Info

• Always wear safety goggles and gloves when working on your golf cart.
• Keep a fire extinguisher nearby when working with fuel systems.
• Consult your service manual for specific procedures and torque specifications.