Myy 2006 Club Car DS is giving me problems. For some reason, the brake lights just refuse to turn off, even when the key is off and the brake isn’t engaged. It’s baffling and starting to cause me real headaches. Has anyone else faced this issue? What’s the best way to tackle this?
Response
I encountered a similar snag with my 2010 Precedent. It was an issue with the micro switch under the floor. After some tweaking with the bracket, the brake lights began working correctly again.
Solutions that Worked for Users
| Solution | Users Who Found Success | Approx. Cost (USD) | Approx. Time Needed (Minutes) |
|---|---|---|---|
| Adjust Micro Switch Bracket | 1 | $0 – $20 | 30 – 60 |
| Repair Springs and Bushings Behind Brake Pedal | 1 | $0 – $50 (if DIY) | 30 – 90 |
| Replace Pressure Switch | 1 | $87 | 60 – 120 |
Symptoms
- Persistent brake lights, staying on irrespective of brake pedal position.
- Brake lights not responding to parking brake engagement or key switch position.
Possible Causes
- Misalignment or failure of micro switches controlling the brake lights.
- Mechanical wear or damage to springs and bushings behind the brake pedal.
- Defective pressure switch behind the brake pedal pad.
In-Depth Solutions that Worked
1. Adjust Micro Switch Bracket
What I Did:
Realized the micro switch bracket under the floor was bent, causing the brake lights to remain on. Adjusting the bracket solved the problem.
Detailed Steps:
- Locate the Micro Switch: Find the micro switch beneath the golf cart’s floor.
- Inspect the Bracket: Check for any bends or misalignment.
- Adjust the Bracket: Carefully realign the bracket to its original position.
- Test the Brake Lights: Ensure they turn off when the brake pedal is released.
Personal Experience:
The brake lights functioned normally after this simple adjustment.
Expert Tip:
Regular checks and minor adjustments can prevent bigger issues. Ensure the micro switch is not overly tight or loose.
2. Repair Springs and Bushings Behind Brake Pedal
What I Did:
Repaired the worn-out springs and bushings behind the brake pedal, which were hindering the pedal’s full release.
Detailed Steps:
- Access the Components: Locate the springs and bushings behind the brake pedal.
- Inspect for Damage: Look for wear, breakage, or misalignment.
- Repair or Replace: Fix or replace any damaged parts.
- Functionality Test: Ensure the brake pedal releases fully and activates the brake lights correctly.
Personal Experience:
This repair was crucial for the brake lights to work properly.
Expert Tip:
Lubricate these components regularly to prevent wear and ensure smooth operation.
3. Replace Pressure Switch
What I Did:
Replaced the malfunctioning pressure switch behind the brake pedal pad.
Detailed Steps:
- Identify the Pressure Switch: Find the switch located behind the brake pedal pad.
- Safety First: Disconnect the power source.
- Switch Replacement: Remove the old switch and install the new one.
- Test: Check if the brake lights respond correctly to pedal pressure.
Personal Experience:
Though a bit pricey, this was a necessary fix for the brake light issue.
Expert Tip:
A faulty pressure switch can often be the root cause of brake light problems. Regular inspections can help identify issues early.
Golf Cart Models Where This Worked
- 2006 Club Car DS
- 2010 Club Car Precedent