My 2021 Club Car dash light keeps flashing Yellow

I’m having an issue with my 2021 Club Car Tempo golf cart. Every time I hit around the 3-mile mark on the course, this pesky yellow light on the dash starts flashing. It’s super annoying, and I can’t for the life of me figure out why it’s happening. The cart seems to be running fine otherwise, but this light is just a constant source of worry and confusion. Has anyone else had this issue? How did you fix it?

Response

I had the same problem as you with my electric golf cart. After a bit of investigation, it turned out to be related to the state of charge of the batteries and some voltage discrepancies. I did some voltage measurements at various points and found a slight difference, which was triggering the light. A bit of tweaking here and there, and the issue was resolved.

Solutions that Worked for Users

SolutionUsers Who Found SuccessApprox. Cost (USD)Approx. Time Needed (Minutes)
Voltage Monitoring and Controller Adjustment3$0 – $3030 – 60
Checking and Tightening Controller Connections2$0 – $2015 – 30
Replacing Faulty Controller1$100 – $30060 – 120

Symptoms

  • Flashing yellow light on the dash, especially after driving a few miles.
  • No noticeable loss of power or performance issues.
  • Normal battery voltage readings.

Possible Causes

  • Voltage discrepancies causing the controller to misread the battery’s state of charge.
  • Loose or corroded connections at the controller.
  • A faulty controller that’s unable to accurately monitor the battery status.

Solutions that Worked

1. Voltage Monitoring and Controller Adjustment

What I Did: Conducted a thorough voltage monitoring at different points in the golf cart’s electrical system. Outcome: Identified a slight voltage drop at the controller, adjusted it, and the light stopped flashing. Personal Experience: The issue was consistent during my golf rounds. Voltage testing and controller adjustment resolved it. Steps:

  1. Locate the Controller: Find the controller, usually situated near the battery compartment.
  2. Check Voltage Levels: Use a multimeter to check the voltage at the input and output terminals of the controller.
  3. Compare Readings: Match these readings with the standard voltage levels for your model.
  4. Adjust Controller Settings: If discrepancies are found, adjust the settings on the controller to correct the voltage levels.
  5. Test the Cart: Drive the cart to see if the issue has been resolved. Expert Tip: Keep a multimeter handy in your golf cart for quick diagnostics. Regular voltage checks can prevent many electrical issues.

2. Checking and Tightening Controller Connections

What I Did: Inspected and secured all connections to the controller. Outcome: The flashing light issue was resolved after ensuring all connections were tight and corrosion-free. Personal Experience: Found some connections slightly loose, which caused intermittent voltage drops. Steps:

  1. Inspect Controller Connections: Open the compartment and visually inspect all connections to the controller.
  2. Tighten Loose Connections: Use appropriate tools to tighten any loose connections.
  3. Clean Corrosion: If any corrosion is present, clean it off to ensure good contact.
  4. Test with a Multimeter: Use a multimeter to check for consistent voltage at these connections.
  5. Check the Dash Light: See if the flashing light issue persists. Expert Tip: Regular maintenance checks on your cart’s electrical system can save you from unexpected troubles. Always ensure connections are tight and clean.

3. Replacing Faulty Controller

What I Did: Replaced the golf cart’s controller after confirming it was faulty. Outcome: The new controller completely resolved the flashing light issue. Personal Experience: After other solutions failed, I concluded the controller was the culprit. Replacing it fixed the problem. Steps:

  1. Diagnose the Controller: Confirm the controller’s fault through diagnostic tests.
  2. Source a Replacement: Find a suitable replacement controller for your golf cart model.
  3. Remove the Old Controller: Carefully disconnect and remove the faulty controller.
  4. Install the New Controller: Install the new controller, ensuring all connections are correctly made.
  5. Test the Golf Cart: Drive the cart to check if the flashing light issue is resolved. Expert Tip: When replacing electrical components, always ensure they are compatible with your golf cart model. Incorrect parts can lead to further issues.

Golf Cart Models Where This Worked

  • 2021 Club Car Tempo

Ernie

Ernie loves documenting interesting facts about golf.

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