Hello everyone, I’m really frustrated here. My EZGO golf cart’s solenoid has burned out for the third time in just two months. I’ve tried replacing it with new ones, but the issue keeps recurring. Is anyone else dealing with this? How did you manage to fix it?
Response
One thing that made a significant difference for me was checking the charging voltage at the battery.
Solutions that worked for users
| Solution | Users Who Found Success | Personal Experience | Estimated Cost (USD) | Time Needed (Minutes) |
|---|---|---|---|---|
| Check Charging Voltage | 2 | Checked voltage, issue resolved | $0 | 5-10 |
| Check Voltage Regulator | 2 | Replaced voltage regulator | $20-$50 | 20-30 |
| Use Genuine Solenoid parts | 1 | Used genuine parts, problem solved | $20-$50 | 20-30 |
| Check the Controller | 1 | Checked controller, issue resolved | $0 | 5-10 |
Symptoms
- Solenoid burns out repeatedly
- Cart stops running out of the blue
- Battery boiling or overcharging
Possible Causes
- Faulty voltage regulator
- Overcharged battery
- Faulty controller
- Use of counterfeit or non-genuine parts
Solutions that Worked
1. Check Charging Voltage
What I Did:
Measured the charging voltage at the battery using a voltmeter.
Outcome:
The solenoid stopped burning out.
Personal Experience:
I used a voltmeter to check the charging voltage and found it was over 14.5 volts. After adjusting it, the issue was resolved.
Estimated Cost:
$0
Time Needed:
5-10 minutes
Steps:
- Turn off the golf cart and locate the battery.
- Use a voltmeter to measure the charging voltage at the battery terminals.
- If the voltage is over 14.5 volts, adjust it using the voltage regulator.
Expert Tip:
An overcharged battery can cause the solenoid to fail. Always check the charging voltage to ensure it’s within the acceptable range. If you don’t own a voltmeter, consider investing in one; it’s a handy tool for any golf cart owner.
2. Check Voltage Regulator
What I Did:
Replaced the faulty voltage regulator.
Outcome:
The solenoid stopped burning out.
Personal Experience:
I noticed my battery was boiling, so I replaced the voltage regulator, and the issue was resolved.
Estimated Cost:
$20-$50
Time Needed:
20-30 minutes
Steps:
- Locate the voltage regulator in your cart, usually near the engine or battery.
- Use a voltmeter to check its functionality. If the voltage is not regulated properly, it’s likely faulty.
- Replace the voltage regulator with a new, genuine part.
Expert Tip:
A faulty voltage regulator can cause the battery to overcharge, which in turn can lead to solenoid failure. Always make sure the voltage regulator is functioning correctly. If you’re not comfortable doing this yourself, don’t hesitate to consult a professional.
3. Use Genuine Solenoid Parts
What I Did:
Bought a genuine solenoid from an EZGO dealer.
Outcome:
The solenoid stopped burning out.
Personal Experience:
After using a genuine part, the problem was resolved.
Estimated Cost:
$20-$50
Time Needed:
20-30 minutes
Steps:
- Identify the specific solenoid model compatible with your EZGO cart.
- Purchase a genuine solenoid from an authorized dealer or directly from EZGO.
- Replace the faulty solenoid following the manufacturer’s guidelines.
Expert Tip:
Using genuine parts ensures that you’re getting a component that meets the manufacturer’s specifications, reducing the risk of failure. Counterfeit or non-genuine parts may look similar but often lack the quality and reliability of genuine parts.
4. Check the Controller
What I Did:
Checked the controller for any faults.
Outcome:
The solenoid stopped burning out.
Personal Experience:
After checking the controller, I found it was shorted. Replacing it resolved the issue.
Estimated Cost:
$0
Time Needed:
5-10 minutes
Steps:
- Locate the controller in your cart. It’s usually near the battery or engine.
- Check for any visible faults, damages, or loose connections.
- If you find any issues, consult a professional for replacement.
Expert Tip:
A faulty controller can cause the solenoid to fail. If you suspect the controller, it’s best to get it checked or replaced by a professional. Controllers are complex devices, and a wrong move can lead to other issues.
Golf Cart Models Where This Worked
- 1999 EZGO TXT Gas Cart
- 2014 EzGo TXT 48-volt golf cart
- 95 EZGO gas cart
Extra Tips
- Battery Maintenance: Regularly check the water level in your battery cells. Low water levels can lead to overcharging and solenoid failure.
- Regular Inspection: Periodically inspect the solenoid, controller, and voltage regulator for signs of wear, corrosion, or damage. Preventive maintenance can save you a lot of trouble.
- Consult a Professional: If you’ve tried all the above steps and the issue persists, it’s advisable to consult a professional for a thorough diagnosis.