Help! My 2016 Club Car golf cart Headlights stopped working

Personal Plea for Help

My 2016 Club Car precedent headlights have suddenly stopped working, and I’ve tried everything I can think of. I’m desperate for some guidance. Can anyone help?

Response

I had the same issue with my Club Car golf cart, and it was driving me crazy. After a few hours of tinkering with it, I found a 12v test light which helped me fix the problem.

Solutions that worked for users

SolutionUsers Who Found SuccessPersonal ExperienceEstimated Cost (USD)Time Needed (Minutes)
Check Fuses Under the Seat4Checked and found a blown fuse$05-10
Use a 12V Test Light4Used a test light to find the issue$06-12
Check Voltage at Light Switch3Checked voltage and found it was off$05-10
Check for Separate Fuse for Lights3Found a separate fuse that was blown$05-10

Symptoms

  • Headlights not turning on
  • Taillights working but headlights not
  • Headlights flickering or dimming

Possible Causes

  • Blown fuses
  • Bad ground or wiring issues
  • Faulty light switch
  • Electrical system malfunction

Solutions that Worked

 

 

1. Check Fuses Under the Seat

What I Did:

Checked the fuses under the seat in the battery bay.

Outcome:

Found a blown fuse and replaced it. The headlights started working again.

Personal Experience:

I checked the fuses and found one that was blown. Replacing it solved the issue.

Estimated Cost:

$0

Time Needed:

5-10 minutes

Steps:

  1. Lift the seat to access the battery bay.
  2. Locate the fuse box, usually a small plastic box with a lid.
  3. Open the fuse box and inspect each fuse visually.
  4. Use a fuse puller or needle-nose pliers to remove any fuses that look blown.
  5. Replace the blown fuse with a new one of the same rating.
  6. Close the fuse box and lower the seat.

Expert Tip:

Always keep a few spare fuses in your golf cart’s glove box. You never know when you’ll need one.

Handy Tip:

If you’re not sure which fuse is blown, use a multimeter to test each fuse’s continuity. A blown fuse will show no continuity.

2. Use a 12V Test Light

What I Did:

Used a 12V test light to trace out issues in the electrical system.

Outcome:

Identified a bad switch that was causing the issue.

Personal Experience:

I used a 12V test light and it helped me trace the issue back to a faulty switch.

Estimated Cost:

$0

Time Needed:

5-10 minutes

Steps:

  1. Connect the 12V test light to a good ground, such as the golf cart’s frame.
  2. Turn on the ignition switch but keep the cart stationary.
  3. Use the test light to probe various points in the electrical system, starting from the light switch and moving towards the headlights.
  4. Watch for the test light to illuminate, indicating the presence of voltage.
  5. If the test light doesn’t illuminate at a certain point, you’ve likely found the issue.

Expert Tip:

A 12V test light is an essential tool for any electrical troubleshooting. It can quickly help you identify where the problem lies.

Handy Tip:

Always make sure your test light is working before you start probing. Connect it to the battery to confirm it illuminates.

3. Check Voltage at Light Switch

What I Did:

Pulled the dash and checked voltage at the light switch.

Outcome:

Found that the switch was not functioning correctly and replaced it.

Personal Experience:

I pulled the dash, checked the voltage at the light switch, and found it was off. Replacing the switch solved the problem.

Estimated Cost:

$0

Time Needed:

5-10 minutes

Steps:

  1. Remove the screws securing the dashboard to access the light switch.
  2. Use a multimeter set to DC voltage to check the voltage at the switch terminals.
  3. If the voltage is off, disconnect the switch.
  4. Replace the faulty switch with a new one.
  5. Reattach the dashboard and secure it with screws.

Expert Tip:

Checking the voltage at the light switch can help you rule out the switch as the issue.

Handy Tip:

Label the wires connected to the switch before disconnecting them. This will make it easier to install the new switch.

4. Check for Separate Fuse for Lights

What I Did:

Checked for a separate fuse dedicated to the lights.

Outcome:

Found a blown fuse and replaced it, solving the issue.

Personal Experience:

I found a separate fuse for the lights that was blown. Replacing it solved the issue.

Estimated Cost:

$0

Time Needed:

5-10 minutes

Steps:

  1. Locate the electrical components box (ECB), usually in the engine compartment.
  2. Open the ECB and look for any separate fuses dedicated to the lights.
  3. Use a fuse puller to remove the fuse and inspect it.
  4. If the fuse is blown, replace it with a new one of the same rating.
  5. Close the ECB.

Expert Tip:

Always check the fuse box for any separate fuses dedicated to the lights. A blown fuse could be the culprit.

Handy Tip:

Keep a flashlight handy. You’ll need it to see inside the ECB, especially if it’s located in a dark area.

Golf Cart Models Where This Worked

  • 2002 Club Car
  • 2016 Club Car Precedent
  • Villager 6’s and 8’s

Safety Info

  • Some Club Cars have aluminum frames that may not provide a good ground, so always double-check your ground connections.
  • Voltage reducers are sometimes used in golf carts to step down the voltage for accessories like lights. If your cart has one, make sure it’s functioning correctly.

Ernie

Ernie loves documenting interesting facts about golf.

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