Has anyone successfully swapped a faulty G2 Igniter with a G9 CDI Unit?

I’m in a real pickle with my old Yamaha G2. The igniter seems to be giving up on me, and I’ve heard whispers about swapping it with a G9 CDI unit. Has anyone pulled off this swap successfully? I’m worried about messing it up and could really use some step-by-step guidance. Any help with this one would be good.

Response

I’ve been there and successfully swapped it with a G9 CDI unit. It’s a bit of a task, but here’s the gist: compare the wiring diagrams of both G2 and G9 from their service manuals, and match the corresponding wires carefully. If you’re looking for a cost-effective alternative, consider using a Chrysler ignition module, ensuring the wiring matches up. Remember to label your wires before disconnecting anything, double-check all connections, and test the cart thoroughly before finalizing. The costs can vary, but you might spend around $20 – $300, and it could take anywhere from 30 minutes to a few hours. If it gets overwhelming, don’t hesitate to seek professional help. Good luck with your swap!


Solutions that Worked for Users

SolutionUsers Who Found SuccessApprox. Cost (USD)Approx. Time Needed (Minutes)
Wiring Diagram Comparison3$0 (if DIY)30 – 60
Chrysler Ignition Module Swap2$20 – $5060 – 90
G9 Igniter Swap1$100 – $30060 – 120

Symptoms

  • G2 cart losing power, backfiring, and struggling to start.
  • Inconsistent engine performance, possibly due to igniter issues.

Possible Causes

  • Worn-out or malfunctioning G2 igniter.
  • Wiring and electrical system discrepancies between G2 and G9 models.

Detailed Solutions

1. Wiring Diagram Comparison

  • What I Did: Meticulously compared the wiring diagrams of both G2 and G9 models.
  • Outcome: Successfully swapped the igniter, leading to a significant performance boost.
  • Personal Experience: It was a bit challenging to interpret the diagrams, but patience paid off.
  • Detailed Steps:
    1. Secure service manuals for G2 and G9 models, focusing on the wiring diagrams.
    2. Lay out the diagrams side by side for easy comparison.
    3. Identify and label corresponding wires in both diagrams.
    4. Carefully disconnect the G2 wires and connect them to the G9 unit, following the matched wiring.
    5. Use electrical tape or wire connectors to ensure secure and insulated connections.
  • Expert Tip: Take your time with each wire. A single wrong connection can cause significant issues. Label each wire if necessary to avoid confusion.

2. Chrysler Ignition Module Swap

  • What I Did: Replaced the G2 igniter with a Chrysler ignition module.
  • Outcome: The cart ran well, albeit without the OEM ignition advance feature.
  • Personal Experience: The swap was more straightforward than expected.
  • Detailed Steps:
    1. Acquire a compatible Chrysler ignition module.
    2. Disconnect the G2 igniter, noting the wire placements.
    3. Install the Chrysler module, carefully connecting each wire.
    4. Secure the module in place, ensuring it’s not loose.
    5. Test the cart, paying attention to any unusual sounds or behaviors.
  • Expert Tip: Keep the original G2 igniter as a reference during installation. This can help ensure you’re connecting the right wires to the right terminals.

3. G9 Igniter Swap

  • What I Did: Swapped the G2 igniter for a G9 unit.
  • Outcome: Resolved the performance issues, cart ran smoothly.
  • Personal Experience: Needed some tweaks but was ultimately successful.
  • Detailed Steps:
    1. Remove the G2 igniter, keeping track of how it’s connected.
    2. Position the G9 igniter, aligning it with the existing wiring.
    3. Reconnect the wires, using the G2 setup as a guide.
    4. Double-check all connections for security and accuracy.
    5. Test the cart extensively to ensure the swap was successful.
  • Expert Tip: If you’re unsure about any step, don’t hesitate to consult a professional or reach out to online forums for advice. Better safe than sorry!

Golf Cart Models Where This Worked

  • Primarily Yamaha G2 and G9 models.

Ernie

Ernie loves documenting interesting facts about golf.

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