Burning smell is coming from my EZGO TXT


I’m in a bit of a pickle here with my EZGO TXT. Recently, I’ve been noticing a burning smell coming from my cart, especially after a bit of use. It’s got me worried, and I’m not sure where to start looking. Has anyone else experienced this? I really need my cart for getting around the course, and this issue is throwing a wrench in my plans!


Response

I once had the same concern because a burning smell is no joke. I had a similar issue with my EZGO TXT. Turns out, it was a problem with the F&R switch. After adjusting it, the smell disappeared, and my cart was back to normal. Definitely worth checking out.


Solutions that Worked for Users:

SolutionUsers Who Found SuccessApprox. Cost (USD)Approx. Time Needed (Minutes)
Adjust F/R Switch3$0 – $2030 – 60
Inspect Motor and Controller2$100 – $30060 – 120
Replace F&R Switch and Cables1$50 – $15060 – 90
Check for Worn Brushes or Dirty Armature1$0 – $50 (if DIY)30 – 60

Symptoms:

  • Burning smell coming from the EZGO TXT cart.
  • Cart experiencing power issues or not moving smoothly.
  • Unusual heat from specific components like the F&R switch or motor.

Possible Causes:

  • Electrical issues such as a failing F&R switch or damaged controller.
  • Mechanical failures like worn brushes in the motor.
  • Overheating due to poor connections or overloaded components.

Solutions that Worked:

  1. Adjust F/R Switch
    • What I Did: Adjusted the position of the F/R switch.
    • Outcome: Resolved the burning smell and improved cart movement.
    • Personal Experience: The switch adjustment was a simple fix that immediately eliminated the burning smell.
    • Steps:
      1. Locate the F/R switch.
      2. Adjust the switch position for firm engagement.
      3. Test the switch function.
    • Expert Tip: Regular maintenance of the F/R switch can prevent many electrical issues.
  2. Inspect Motor and Controller
    • What I Did: Checked the motor and controller for signs of damage or overheating.
    • Outcome: Identified and resolved the source of the burning smell.
    • Personal Experience: Found that the controller was the culprit and replacing it fixed the issue.
    • Steps:
      1. Inspect the motor for worn brushes or dirt.
      2. Check the controller for signs of damage.
      3. Replace any faulty components.
    • Expert Tip: Regularly inspect these components, especially if the cart is used frequently or under load.
  3. Replace F&R Switch and Cables
    • What I Did: Replaced the damaged F&R switch and upgraded the cables.
    • Outcome: Enhanced performance and no more burning smell.
    • Personal Experience: This comprehensive approach solved the issue long-term.
    • Steps:
      1. Remove the old F&R switch.
      2. Install the new switch and cables.
      3. Test the cart for proper operation.
    • Expert Tip: Upgrading to higher quality cables can improve overall electrical system performance.
  4. Check for Worn Brushes or Dirty Armature
    • What I Did: Inspected the motor for any signs of wear or dirt.
    • Outcome: Improved cart performance and eliminated the burning smell.
    • Personal Experience: Cleaning the armature and replacing worn brushes was a straightforward fix.
    • Steps:
      1. Open the motor casing.
      2. Inspect and clean the armature.
      3. Replace any worn brushes.
    • Expert Tip: Regular cleaning and inspection of the motor can prevent many mechanical issues.

Golf Cart Models Where This Worked:

  • Various models of EZGO TXT carts, particularly those experiencing burning smells or electrical issues.

Ernie

Ernie loves documenting interesting facts about golf.

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