E-Z-GO Shuttle 4 Carburetor Jet Size

E-Z-GO 350 cc carburetors used more than one jet combination, including #82 main / #42 pilot and #85 main / #46 pilot on documented applications. For the Shuttle 4, read the existing jet stamps and match the exact year.

E-Z-GO Carburetor Jet Guide

Shuttle 4 • Main & pilot jet sizes

350 cc E-Z-GO applications are documented with #82 or #85 main jets depending on carburetor and year.Main jet
350 cc E-Z-GO applications are documented with #42 or #46 pilot jets depending on carburetor and year.Pilot jet
350 cc gasoline on common carbureted versions.Engine
Fuji/Robin-style carbureted system with diaphragm/pulse fuel pump.Carburetor

Shuttle 4 carburetor jet sizes at a glance

Main jet

350 cc E-Z-GO applications are documented with #82 or #85 main jets depending on carburetor and year.

Pilot jet

350 cc E-Z-GO applications are documented with #42 or #46 pilot jets depending on carburetor and year.

Altitude

Altitude-specific main jets also exist; match the exact model-year parts manual.

Before ordering

Identify the engine and carburetor, then read the number stamped on the existing brass jet.

Lean symptoms

Needing choke, surging or load bog can also come from a clogged passage, weak fuel supply or intake leak.

Rich symptoms

Black smoke or plug fouling can also come from a stuck choke, high float level or leaking needle valve.

1. IdentifyEngine, carburetor and current jet stamp
2. VerifyCompare with the matching factory parts data
3. SelectUse the correct model-year and altitude jet
4. TestCheck warm idle, takeoff and full-load response

How to choose the correct E-Z-GO Shuttle 4 jet

Confirm that this E-Z-GO Shuttle 4 matches the carbureted gasoline version described here.
Engine/application: 350 cc gasoline on common carbureted versions. Carburetor: Fuji/Robin-style carbureted system with diaphragm/pulse fuel pump.
Remove the bowl and jets only after cleaning the carburetor exterior. Read the stamped jet number; do not estimate jet size from hole diameter or appearance.
Main jet: 350 cc E-Z-GO applications are documented with #82 or #85 main jets depending on carburetor and year. Altitude guidance: Altitude-specific main jets also exist; match the exact model-year parts manual.
Pilot jet: 350 cc E-Z-GO applications are documented with #42 or #46 pilot jets depending on carburetor and year. If it only runs with choke or will not idle, clean the pilot circuit and check for an intake leak before changing the jet size.
After fitting the correct jets, verify warm idle, clean takeoff and full-load response. If the problem remains, check fuel level, float, needle valve, choke and fuel-pump delivery before changing jet size again.

Shuttle 4 jetting symptoms

Needs choke to run

Clean the pilot and main circuits and check fuel supply and an intake leak before fitting a larger jet.

Bogs under load

A restricted main jet can cause this, but so can weak pump flow, low bowl fuel level or a blocked filter.

Black smoke / fouled plug

Check choke position, float level and needle sealing before assuming the main jet is too large.

Runs well only at low speed

Main-jet or main-nozzle restriction becomes more likely once the pilot circuit is known to be clear.

Poor idle only

The pilot circuit matters much more than the main jet at idle.

High-altitude operation

Use the model-specific elevation chart where available; do not guess how many jet sizes to reduce.

Shuttle 4 jet specifications

Applies to: Carbureted gasoline version.

Engine: 350 cc gasoline on common carbureted versions.

Carburetor: Fuji/Robin-style carbureted system with diaphragm/pulse fuel pump.

Main jet: 350 cc E-Z-GO applications are documented with #82 or #85 main jets depending on carburetor and year.

Pilot jet: 350 cc E-Z-GO applications are documented with #42 or #46 pilot jets depending on carburetor and year.

Altitude: Altitude-specific main jets also exist; match the exact model-year parts manual.

Model-specific note

For the Shuttle 4, engine family alone is not enough to choose a jet. Confirm the carburetor and year and read the existing jet stamps.

E-Z-GO Shuttle 4 carburetor jet FAQ

What is the E-Z-GO Shuttle 4 main jet size?

350 cc E-Z-GO applications are documented with #82 or #85 main jets depending on carburetor and year. For the Shuttle 4, engine family alone is not enough to choose a jet. Confirm the carburetor and year and read the existing jet stamps.

What is the E-Z-GO Shuttle 4 pilot jet size?

350 cc E-Z-GO applications are documented with #42 or #46 pilot jets depending on carburetor and year.

Does altitude change the E-Z-GO Shuttle 4 main jet?

Altitude-specific main jets also exist; match the exact model-year parts manual.

Can I install a larger jet in an E-Z-GO Shuttle 4?

Only after confirming the engine, carburetor, altitude and cause of the lean symptom. A clogged passage, intake leak or weak fuel supply should not be corrected with an oversized jet.

How do I identify the correct E-Z-GO Shuttle 4 carburetor jet?

Use the stamped jet number together with the engine code, carburetor ID and model year. Cross-check those identifiers against the matching factory parts or service information.

What is the difference between the main and pilot jet on an E-Z-GO Shuttle 4?

The pilot circuit controls idle and very low-throttle fueling. The main jet becomes dominant as airflow, throttle opening and engine load increase.

Verify the jet before ordering

Jet sizes can change with engine, carburetor revision, model year and altitude. This page applies to the carbureted gasoline version. Do not drill jets or assume a jet from another model is equivalent. Confirm the engine, carburetor ID and existing jet markings for your exact E-Z-GO Shuttle 4. For manufacturer documentation, visit the official manufacturer website.